Desktop modular selective wave soldering technology solution
Desktop modular selective wave soldering technology solution
Desktop modular selective wave soldering technology solution
Selective sprayer
Programming system:
Path editing with a programming camera and handheld programmer, path start point, movement speed, and empty travel speed can be set
Servo closed-loop control, path positioning accuracy of ±0.05
The touch screen with PLC control, product counting, spray valve control, and manual automatic operation is convenient.
Spray mechanism:
Steel base plate, reliable, stable, surface phosphating, durable, and not painted off.
The guide rail adopts a silver guide rail, and the screw adopts a silver wire rod for quality assurance.
Using a linear spray, high precision.
The wire is highly flexible wire to avoid long-term operation and breakage.
Alcohol is stored under pressure, and the pipeline and spray valve flux are automatically cleaned when the equipment is turned off to avoid corrosion of important components.
Selective welding machine module
Programming system:
As with the sprayer, the path editing with the programming camera, surveillance camera, and handheld programmer, path start point, welding time, welding speed, movement speed, and empty stroke speed can be set
Servo closed-loop control, path positioning accuracy of ±0.05;
Touch screen and PLC control, product counting, temperature parameters, peak height, etc. can be adjusted on the touch screen.
Welding mechanism:
The same steel base plate is reliable, stable, surface phosphating, durable, and not painted off.
The guide rail adopts a silver guide rail, and the screw adopts a silver wire rod for quality assurance.
The inner tank of the tin furnace is made of titanium alloy, and the external heating plate has uniform heat transfer.
Nitrogen in-line heating device isolates the air and reduces oxidation while preventing the PCB from cold welding during the soldering process.
The peaks are controlled by closed-loop servo
Real-time display of welding process, monitoring camera, and display connection, real-time observation of welding effect
The equipment parameter description
| Machine model |
JEK-300P |
|
| Machine dimensions | 735Lmm x 800Kmm x730Gmm（Indicator light not included） | |
| Machine weight | 230KG | |
| Total machinpower starting | Starting power 1KW | |
| power supply | Single 220V 50HZ | |
| Power inlet requirements： | 1.5²Copper wire | |
| Air source requirements | 3-5kg/cm² | |
| Control system | touch screen+Handheld programmer | |
| Overboard size | minimum：50X50 maximum：390X305 |
|
| Plate release method | Manual plate placement | |
| Axis of motion | X, control Mitsubishi | |
| Motion control | Mitsubishi closed-loop servo control | |
| Positioning accuracy | + / – 0.05 mm | |
| Rack type | Steel base plate | |
| Spray nozzles | Linear point injection valve | |
| Spray durability | stainless steel | |
| Flux capacity | 2L | |
| Flux container | Pressure tank | |
| Alcohol capacity | 1L | |
| Alcohol containers | Pressure tank | |
| Temperature control | touch screen+PLC（PID） | |
| Programming time | 15 minutes | |
| Equipped with a programming camera | HD programming camera+lens+light source | |
| Machine model | JEK-300S |
| Machine dimensions | 735Lmm x 800Kmm x730Gmm（Indicator light not included） |
| Total machine power | 1.8KW |
| power supply | Single 220V 50HZ |
| Power inlet requirements： | 1.5²Copper wire |
| Air source requirements | No compressed air is required |
| Nitrogen source requirements | 1-2 Cubic meters per hour， purity≥99.998% |
| Nitrogen pressure requirements | 1-3kg/cm² |
| Control system | touch screen+Handheld programmer |
| Overboard size | minimum：50X50 maximum：390X305 |
| Plate release method | Manual plate placement |
| Axis of motion | X, Y, Z |
| Motion control | Mitsubishi closed-loop servo control |
| Positioning accuracy | + / – 0.05 mm |
| Rack type | Steel base plate |
| Tin tank capacity | 10kg |
| Number of nozzles | 1个 |
| Tin temperature control | PID |
| Temperature control | touch screen+PLC |
| Melting time | 40 Minutes（It can be heated in advance at regular intervals） |
| Maximum tin furnace temperature | 350 °C |
| Tin slot power | 1.5KW |
| Tin mouth | Tin nozzle specifications：4mm 6mm 8mm 10mm Wide nozzle specifications： Specially made according to the customer’s process welding process |
| Nozzle customization | YES |
| Tin nozzle material | Imported high-temperature steel |
| The tin nozzle is a standard | Standard 4-piece/furnace |
| Heat nitrogen | 500W |
| Nitrogen PID control | 0 – 350 C |
| Nitrogen consumption/in mouth | 1.5—2m³/hour |
| Nitrogen purity | ≥99.998% |
| Programming time | 15 minutes |
| Equipped with a programming camera | HD programming camera+lens+light source |
| Equipped with surveillance cameras | Real-time monitoring of welding quality |
Equipment installation preparation conditions
| The desktop selects the conditions required for welding installation | |||
| serial number | project | standard | remark |
| 1 | Power Configuration | Sprayer; 1.5² Copper wire Welding machine 1.5² Copper wire |
Configure separately 1.5² Copper wire Cannot be shared 1.5² Copper wire |
| 2 | pressurized air | Sprayer pressure：3-5 kg Welding machine： No compressed air is required |
The spray air intake port is：6mm trachea |
| 3 | nitrogen | 3 cube/hour purity≥99.998% |
Pressure requirements：1-3kg/cm² The intake pipe is：6mm |
| 4 | Flux | Customer purchase | According to the product customer product Choose the right flux for your product |
| 5 | alcohol | Customer Preparation | Used to clean flux pipes Assisted welding linear nozzle |
| 5 | Tin bars | Customer Preparation Available in leaded or lead-free tin bars |
|
（Tin furnace capacity 10kg）During later use
If the composition of tin is replaced
Please clean the tin stove
Avoid contaminating the composition of the tin
Fourth, the selection of accessories
| serial number | The name of the accessory | brand | remark |
| 1 | bearing | Harbin bearing | |
| 2 | Servo motor | Panasonic | Japan |
| 3 | Intermediate relays | OMRON | Japan |
| 4 | Plc | Xinjie | |
| 5 | touch screen | Xinjie |
After-sales service
Installation and debugging:
- One week before the delivery of the equipment, we provide the relevant water and electricity requirements.
- After the equipment arrives at the customer’s factory for unpacking and acceptance, we will arrange for technical personnel to install and debug it.
- Installation and commissioning to ensure that the performance indicators of the equipment meet the requirements.
Equipment warranty:
- The equipment warranty period is 12 months, and lifetime maintenance service is provided.
- During the warranty period, under the normal use of the equipment (except human factors), if the system cannot work normally or fails, we will repair and maintain free of charge (except consumables).
Technical Training:
After the equipment is installed and commissioned, we will be responsible for on-site training for customer-related management and operation personnel, the training content is operation methods, daily spot check and maintenance methods, common troubleshooting methods, etc., to ensure that the technical personnel participating in the training can operate independently. If customers encounter process and technical problems in the production process of equipment use, we will actively cooperate to help solve them.
Technical Data:
Provide equipment instruction manual, electrical schematic diagram, training materials, etc.
After-sales service:
When the equipment fails, we will respond and give treatment opinions within 4 hours according to the fault situation, if the customer can deal with it by themselves, we will provide a treatment method, if it still cannot be handled, we will arrive at the customer’s factory within 12 hours to repair the after-sales service (limited to Guangdong area, 48 hours outside the province to arrange personnel to go).
