First piece test machine

First piece test machine.

First piece test machine.

I. Design Concept:

In today’s SMT electronics factories, the increasing variety of machine types, small batches, and frequent line changes have made the task of first article inspection increasingly heavy. Traditional methods of SMT first article inspection not only waste manpower and are inefficient, but also lack control throughout the inspection process, failing to guarantee quality. To address this challenge, a first article inspection machine has been designed.

The SMT Intelligent Inspection System integrates CAD coordinates, BOM lists, and first article PCB silkscreen printing intelligently. The system automatically records measurement data without allowing manual data entry, eliminating human errors and omissions. This simplifies the first article inspection process on the SMT production line and improves inspection efficiency by 80%.

II. Working Mode:

Import the BOM list and PCB component placement coordinates. The software intelligently synthesizes and globally calibrates the coordinates with drawings (silkscreen) and BOM, ensuring that component coordinates, BOM, and actual component positions on images correspond one-to-one. By navigating to measurement targets, LCR reads data automatically corresponding to respective locations and automatically judges the inspection results. This eliminates human measurement errors and omissions and automatically generates test reports stored in the database.

III. Product Advantages:

1. Saves half the manpower: Traditional SMT first article inspection typically requires two operators. But with the first article inspection instrument, one person can easily handle it.
2. Saves half the inspection time: Verified by hundreds of customers. Using the first article inspection instrument allows single-person operation to save 50%-80% of the first article inspection time and effectively reduces production line wait times.
3. Effectively improves quality: Using the first article inspection instrument, the entire inspection process is fully controllable, ensuring no human errors or omissions in inspection, with data traceable at any time.
4. Automatically generates reports: Upon completion of inspection, a report can be automatically generated. The report accurately reflects the testing process and can be archived or sent to customers.
5. Very simple to operate: The system interface is user-friendly.With automatic reading and judgment, accompanied by prompt sounds. Allowing operators to learn within the day and become proficient within three days.
6. Traceability: Automatically generates first article inspection reports and can reproduce the inspection scene.
7. Protects customer investment: The product is upgraded periodically to enhance performance and functionality, protecting customer investments.

IV. Functional Highlights:

1. BOM, CAD, and Image intelligent matching● User-friendly editing of BOM and CAD with convenient coordinate matching;
2. Diverse search and query functions● User-friendly selection of the next component to inspect;● Various personalized query functions;● Quick navigation to measurement targets;
3. Intelligent assistive inspection features● Multi-window display on the computer screen, showing real-time information of components to be measured;● LCR automatic reading and auto-ranging features;
4. Standardizes production processes and improves traceability in quality management● Prevents missed and incorrect measurements;● Review function;● Automatic judgment of measurement results to avoid human error;

   ● Complete test reports stored in the database;