HANWHA DECAN S2

HANWHA DECAN S2 speeds up to 92.000 CPH and placement accuracy of 28 m, the DECAN S2 next-generation precise high-speed chip mounter offers the highest productivity and mounting precision in its class. It is equipped with a flexible vision 10-spindle x 2-gantry system, modular conveyors, and a linear motor. The X-Y driving mechanism has

• The highest component placement in the class is provided by the dual head system and dual gantry mechanism.
• High-speed placement with a powerful accelerating force is made possible by the X-axis servo motor and Y-axis linear motor.
• Change of the X-Ball screw: 30 mm pitch, 20 mm pitch (possibility of 0.3015)
• A single-piece design of two gantries with ten nozzles each (15 mm pitch). By using a single casting, it is possible to achieve stable high-speed motion while lowering the weight of the head and High-speed functioning is ensured using linear motors.

SPECIFICATION:

• Count of Spindles is ten spindles x two gantries
• The Placement Speed is 92,000 CPH (Optimum)
• The Placement Accuracy is 28 m @ Cpk 1.0 (03015 Chip)/25 m @ Cpk 1.0 (IC)
• The Fly Camera is 03015 12 mm
• The Fix Camera is 42 mm (Standard) 55 mm (MFOV) L75 mm Connector (MFOV)

FEATURES

• It is a fast electric feeder with automated pocket position adjustments for best-synchronized picking.

• Standard front and its operations

• Large PCBs can have dimensions of up to 1200mm x 460mm.

• Component recognition as a standard (03015)

• Feeder Dimensions: 120 x 8mm

• 28@3/03015 and 25@3/QFP Chip High Accuracy

• Enhancement of Productivity and Performance Microchip placement is faster and more precise (03015) when a dual-lane PCB transfer method is used (productivity increases by 15% when compared to a single lane).

• The Very Reliable makes use of a linear motor to achieve self-motion and vibration. To achieve low noise and vibration, the twin servo control and linear motor are applied to the Y-axis.

• Dynamic Production Supporting Various Production Environments with Modular Conveyor Systems Depending on the modular conveyor system’s ability to be changed on the spot, different models may be produced.

• Simple Operation The convenience of machine software operation is strengthened. It is simple to design and change a PCB program thanks to the included optimization software.

Flying cameras with megapixels

• Accurately determines offset for parts including chips, TRs, BGAs, and QFPs as they are picked up and moved to the insertion site without halting.
• 5 MP cameras (1 camera for 2 nozzles) per head, 20.5″ FOV Wider Range of X Illumination: Inner, External, Coaxial; Applicable to Parts from 03015 to 12 mm (H=10 mm) Square;
• LED head location reinforcement eliminates vision deviation, resulting in reduced vision differences between heads.

On the side of the head, fiducial cameras are positioned for Fiducial mark identification:

• Position instruction using the X and Y axes
• Two-sided cameras
• Detecting feeder pockets
• Reading 2D barcodes.

 Integrated vacuum pump

• Achieves stabilized part pickup and minimized air consumption by using a vacuum pump
• Standard built-in vacuum generator
• Free optional vacuum pump significantly reduces air consumption to 50 Nl/min
• Average noise reduced from 82 dB to 75.5 dB

Sophisticated recognition algorithm

The polygon recognition function, which extracts the part shape and recognizes the shape of the part completely, offers the best solution for the placement of irregularly shaped SMD parts. Recognition accuracy was increased by eliminating the component image noise function and implementing an automatic teaching function and the Recognition tolerance of rotated components up to 30 degrees.

Dual-lane, high-speed conveyor system

• A modular conveyor system contains a shuttle and a dual-lane conveyor that can be changed out on the spot for optimal adaptability and productivity.
• The handling of extra-large PCBs is also conceivable • Conveyor options include 1-2-1, 1-2-2, 2-2-2, 1-2-1, and 1-1-1
• PCB Loading Time of “ZERO” increases productivity by using a shuttle inlet conveyor of the FIFO type.
• This method is broken down into three stages to reduce the time required for PCB swaps.
• To further promote speedy changeover, the board transport mechanism automatically adjusts to the precise board width.

Backup desk

• Table mechanics with parallel elevation and smaller strokes offer excellent stability.
• The backup table’s driving mechanism was upgraded to boost the pace at which it moves up and down.
• By using a linkage technique, we increased the backup table’s degree of horizontality.

Feeder bank

• Rigid feeder bank for 8 mm tape feeders with 120 slots.
• The feeder clamping mechanism is simple to use.
• Photo-sensitive feeder floating detector
• Automatic pickup position recognition with left- and right-side fiducial cameras
• Support for all electric IT feeders
• Reel hanger with a swing design for easier access
• During production, feeder handling (installation and removal) is available.

SM feeds that are electrically powered

Electrically powered feeders that are fast and precise increase output and positioning accuracy and enable integrated usage of 0201/2P/4P tapes.

• Automatically adjusts the pickup location in relation to the feeders, increasing the rate of simultaneous pickup
• Automatic pitch recognition in feeding